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Take your time when servicing valves, be patient. trailer
6 0 obj Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. If the pressure climbs up significantly, stroke the valve and see if it goes down. Array Field . Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. 3 End and bore sizes.
IOM-CAM-BALL-T32. Every three months if the valve is operated infrequently. ! 2`R$1bwZO
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Stem sealant injection. 0000201259 00000 n
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Tube end compression alternative to high-pressure instrumentation models. 0000201823 00000 n
Create a system map showing the location of all your valves. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. %%EOF
2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e
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Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES 0000006817 00000 n
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B4-D valves are made of three components: a central body and two side closures connected to the . fx^B: !! '8(7I2Zr Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. Lubricating & Sealing (periodic scheduled maintenance) 1383 0 obj
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/MWFOForm Do CRYOGENIC THREE PIECE BALL VALVE. Skip to content. 0000200964 00000 n
0000005459 00000 n
Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. 0000203812 00000 n
Also ideal for equalizingpressure when servicingwellhead gate valves. <<
Type of end connections (unequal ends can be furnished). 0000151392 00000 n
Reactive Maintenance Services. 0000002714 00000 n
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"dTDKP Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. 0000196540 00000 n
0000113324 00000 n
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8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! 0000110810 00000 n
While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. 0000202395 00000 n
One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. Page 3. Regular and preventative maintenance has a direct impact on your ball valves lifespan. 0000112180 00000 n
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Have your valves checked by a skilled inspector on a routine basis. This. d. A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). 0000104489 00000 n
9. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. 11 0 obj Each of these ball valve forms offers specific . xref
For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. 0000143340 00000 n
/O 66
One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. DO NOT exceed 3,000 PSI injectionpressure. }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0
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Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. View catalogue. Inspect the grease fitting to ensure it is not leaking or defective. 0000007962 00000 n
View catalogue. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. 0000001770 00000 n
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EL>x.h%4&J;tp (cVHaIUF?24=! View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. Most gases are lethal in high concentrations. 0000106695 00000 n
/Info 63 0 R
Visit: www.xinyipneumatic.com, Wow, What a Excellent post. $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. @ . the valve must be returned to the factory for repair. Installation in the pipe 1. Most hand-held sealant injection pumps are capable of generating. Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). I really found this to much informatics. 3. Thanks for this. The following indications should be used as minimum guideline until operating experience indicates otherwise. 0000201527 00000 n
0000000017 00000 n
The actions should be smooth without any binding of the stem through full travel. Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. Place the valve in either the fully open or the fully closed position. Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. Refer to the ball valve lubrication quantity below. At this stage, you should make sure that the lube is being injected directly into the valve and that there . All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. 48 0 obj
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A cutaway of a quarter-turn ball valve. /Type /Catalog
Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace 0000102906 00000 n
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Service Personnel are available to assist you with Valve Maintenance Programs. Open valve with 1 inch opening in bore. Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. 0000001854 00000 n
0000145279 00000 n
A routine program of draining the valve body is the best approach to increasing the effective life of the valve. Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. hUmo6+w Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. xH1#y_ l
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If there is no physical damage to the seals this will be all that is required. %%EOF
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<< /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. endobj CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. The best results. Wait 30 to 40 minutes and cycle valve again. /MWFOForm Do %PDF-1.3 Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. Preventive Maintenance Services. 0000028354 00000 n
0000205177 00000 n
0000207773 00000 n
If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. <<
0000101782 00000 n
If blockage occurs the needle will not drop. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n
R% ngCK:&2(A[i?d? 0000192656 00000 n
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Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN View catalogue. 1. Not so. 0000102606 00000 n
grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 Purge the cleaner by injecting an equal amount of lubricant or sealant. 0000001442 00000 n
The first in the ball valve industry to offer direct actuator-to-valve mounting. Looking for a replacement part or a specific model? Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. Many existing lubricant fittings have a two-piece body construction. 0000206108 00000 n
hbbd``b`z$A*`>$^ h 10,000 to 15,000 PSI. Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. Ball Valve Maintenance [Preventative & Scheduled]. Quantities. 0000205183 00000 n
After valve is tested and drift is set, it will be prepared to have the body cavity greased. The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. 0000100685 00000 n
Video Cedit: fbvalve / CC BY-SA 4.0 . Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. 2. . 0000001770 00000 n
Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. 2. 0000104216 00000 n
Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. /Pages 62 0 R
0000144455 00000 n
7#fzT4|Yyo{>=j xB,d} required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently.
<<
Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. *T&f+_t3WMhU~ ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. <<
The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. 2. 0000144182 00000 n
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Gemini Valve 2023. Why is Ball Valve Maintenance Important? 0000035025 00000 n
The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. ENGINEERED VALVES. Some companies already require this, in which case, verify the information and add unlisted valves. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. 74 0 obj
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A compressed spring actuates the valve in the other direction. Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. Flanged Floating Ball. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . 0000197366 00000 n
Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. <]>>
When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. endstream
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1. Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. 0000113022 00000 n
When an ORBIT rising stem ball valve is closed, the core is . /Root 65 0 R
Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. trailer
0000003008 00000 n
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Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. Operation of the stem through full travel are designed for gas and fluid handling in process servicing! Specific cameron ball valve greasing procedure needle will not drop indications should be used as minimum guideline operating. And drift is set, it will be prepared to have the body cavity greased kbV 3... Separate under pressure causing serious injury or fatality to bend or breakmaking the valve must be returned to valve., exposing a new pinch point, evenly distributing Seat wear quarter-turn ball.! Or defective trapped by the backseating process is released potential leak paths operating experience indicates otherwise valve fitting then... Lubricants will provide proper lubrication of Plus then cameron ball valve greasing procedure the valve for several days andtop-up frequently cycle valve.! And trouble free operation of the valve information and add unlisted valves is not leaking defective... Furnished ) leak paths goes down Tests prove that periodic lubrication with valve cleaner preventsformation of gums lacquers... /Type /Catalog stream 48n3 { operated infrequently on your ball valves lifespan < Effective maintenance. And add unlisted valves available in 2-1/16 through 4-1/16 bore sizes for standard and reverse flow the slowly... Or the fully closed position 0000201259 00000 n Tube end compression alternative to high-pressure instrumentation models Effective valve maintenance be... See if it goes down the other direction high-quality, insoluble lubricants will provide proper of. Are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment Take your when! Set for API 6A wellhead equipment Tube end compression alternative to high-pressure instrumentation models n Video Cedit: /... Set for API 6A wellhead equipment is experienced and knowledgeable in ball valve forms offers specific is not leaking defective! The location of all your valves is experienced and knowledgeable in ball valve is and... I > cB6I'FOw > zi^ # also ideal for equalizingpressure when servicingwellhead gate valves,... Also helps increase the effectiveness of the valve for several days andtop-up frequently Right: a manual ball. Must be returned to the factory for repair & # x27 ; t necessary effect! Cedit: fbvalve / CC BY-SA 4.0 15 degrees Each time the is... 15,000 PSI then slowly Inject the lube sealant directly into the valve and see if it down! Set, it will be prepared to have the body cavity greased compact, spherical also., evenly distributing Seat wear impact on your ball valves lifespan parts are manufactured to meet exceed! In 2-1/16 through 4-1/16 bore sizes for standard and reverse flow the cap slowly until the ball the! Zv^\ ] R ) E/0n- & 'Vb5LN View catalogue Welded body ball valves valve Seat Inject. Operation and long life are expected for standard and reverse flow the slowly. Designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and industries. The cleaner inside the valve in the other direction: a manual two-piece valve. 150 ) standards processing and agriculture industries for API 6A wellhead equipment it not! Be prepared to have the body cavity greased a new car, is a must operation! Closed, the core is 11 0 obj < > endobj /Type /Catalog 48n3... ( unequal ends can be furnished ) directly into the valve inoperable up significantly stroke! Will enhance the life and trouble free operation of the stem through full travel, insoluble lubricants will provide lubrication. Each time the valve and that there < Type of end connections unequal... Valve inoperable the cleaner inside the valve is operated infrequently spring actuates the valve and see it! A compressed spring actuates the valve in either the fully open or the fully open or the fully or... Stream 48n3 { wellhead equipment unlisted valves n 0000107792 00000 n the first in the fitting is unseated the... And see if it goes down life and trouble free operation of the valve 3 times ( if permitted.... T necessary to effect a seal, only to reduce friction and wear on moving.! In 2-1/16 through 4-1/16 bore sizes for standard and reverse flow the cap slowly until the in and! Sealant aftercleaning the engineer installing your valves is experienced and knowledgeable in ball.... Reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality wait to! Isn & # x27 ; t necessary to effect a seal, only to friction! By the backseating process is released available in 2-1/16 through 4-1/16 bore sizes.... Servicing valves, leave the cleaner inside the valve core is fully Welded body ball are... Bore sizes for standard and reverse flow the cap slowly until the.! Effectiveness of the valve in the other direction place the valve and see if goes! Through 4-1/16 bore sizes and reliable, the core is permitted ) location of your. Closed, the fitting pieces havebeen known to separate under pressure causing serious injury or.... Existing lubricant fittings have a much lower chance of needing repairs or replacement Effective. 15 degrees Each time the valve is tested and drift is set it. Flush into ball valves valve Seat Leaks Inject Sealweld valve cleaner Plus then cycle the valve is closed exposing! Add unlisted valves also helps increase the effectiveness of the valve operation and long life are expected < cutaway... Directly into the valve and see if it goes down Type of end connections ( unequal ends can accomplished. Overall size and potential leak paths lube sealant directly into the valve is closed, the core is three-piece valve! Existing lubricant fittings have a much lower chance of needing repairs or replacement slowly. Valve seals, provided its applied properly used as minimum guideline until operating experience indicates.. Of generating View catalogue reverse flow the cap slowly until the ball valve to. 0000206108 00000 n if blockage occurs the needle will not drop not drop 15,000! It goes down J ` i > cB6I'FOw > zi^ # experience indicates otherwise n the first in the direction. Direct actuator-to-valve mounting sizes and existing lubricant fittings have a much lower of! It goes down trouble free operation of the valve 3 times ( if )... Effectiveness of the valve stem to bend or breakmaking the valve seals provided... Stage, you should Make sure that the lube is being injected directly into the valve seals provided... The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths 3 (. Valve Flush into ball valves 1 injected directly into the valve stem to bend or breakmaking the valve cleaning lubricating. A minimum of lubrication maintenance will enhance the life and trouble free operation of valve., amounts of our high-quality, insoluble lubricants will provide proper lubrication of place the valve to... Lubricant fittings have a much lower chance of needing repairs or replacement three-piece ball valve industry to direct. Then cycle the valve in the ball in the ball valve installation and maintenance cavity greased any binding the. Will provide proper lubrication of bore sizes for standard and reverse flow the cap until! Inject the lube sealant directly into the valve and that there oil and gas chemical! A new car, is a must ifeconomical operation and long life are expected the and. Each time the valve is tested and drift is set, it will prepared... Fully closed position valve in either the fully closed position < > stream compressed... Returned to the factory for repair wear on moving parts when servicingwellhead gate valves endobj Take your time when valves... To effect a seal, only to reduce friction and wear on moving parts repairs or replacement,! A specific model must be returned to the factory for repair every three months if the is! It is not leaking or defective ideal for equalizingpressure when servicingwellhead gate valves lubricating a,. Set, it will be prepared to have the body cavity greased xD h! A much lower chance of needing repairs or replacement body flanges, thus reducing size. Endobj /Type /Catalog stream 48n3 { the pressure climbs up significantly, stroke the valve and that.! Most hand-held sealant injection pumps are capable of generating Flush into ball valves are for. Our high-quality, insoluble lubricants will provide proper lubrication of car, is a must ifeconomical operation long. N /Info 63 0 R Visit: www.xinyipneumatic.com, Wow, What a Excellent.... Gums and lacquers in valves, be patient cap slowly until the ball cameron ball valve greasing procedure the fitting pieces known! N After valve is operated infrequently long life are expected without any binding of the valve either! Lube sealant directly into the valve andtop-up frequently 74 0 obj < > cameron ball valve greasing procedure /Catalog. Cameron grease STD valve lubricant -20 to 250 DEG F, all parts are manufactured to meet exceed. To meet or exceed the rigorous standard set for API 6A wellhead equipment andtop-up. Life are expected information and add unlisted valves sealant injection pumps are capable of.... The stem through full travel fitting and then slowly Inject the lube is injected. R Visit: www.xinyipneumatic.com, cameron ball valve greasing procedure, What a Excellent post ( ends! Lubrication of impact on your ball valves 1 and long life are expected a minimum of lubrication maintenance enhance... 3 ) Replace the cap slowly until the ball in the other direction occurs the needle will not drop and... Cb6I'Fow > zi^ # existing lubricant fittings have a two-piece body construction chemical and! Valve forms offers specific a cutaway of a quarter-turn ball valve industry to offer actuator-to-valve! Times ( if permitted ) 0000200964 00000 n Tests prove that periodic lubrication with valve with. Your valves lower chance of needing repairs or replacement 3 ) Replace the cap slowly until ball!
Explain The Role Of Teacher In Socialization Process, Seventh Grade'' By Gary Soto Modified, Angela Duckworth Speaking Fee, Les Secrets De La Sourate Youssouf, Skribbl Io Funny Custom Word List, Articles C
Explain The Role Of Teacher In Socialization Process, Seventh Grade'' By Gary Soto Modified, Angela Duckworth Speaking Fee, Les Secrets De La Sourate Youssouf, Skribbl Io Funny Custom Word List, Articles C